Rion Technology Portable Inclinometer Enhances Precision and Yield in a Vietnamese CNC Machining Factory

A mid-sized CNC machining company in Vietnam, specializing in automotive parts and precision components, faced increasing demands for higher machining accuracy. Over time, several challenges became evident:

• Inaccurate leveling during machine installation affecting machining precision
• Slight tilting of grinders and drilling machines during prolonged operation
• Limited accuracy and efficiency using traditional spirit levels
• Difficulty maintaining consistent product yield rates

To address these issues, the company decided to adopt a high-precision digital measurement solution for equipment leveling and real-time monitoring.

The company selected the Rion Technology Portable Inclinometer DMI850 for machine installation, maintenance, and routine inspection. Key features of the device include:

• Measurement range: ±30°, suitable for various leveling applications
• High accuracy: up to <0.002°, meeting precision machining requirements
• Resolution: 0.0005°, capable of detecting minute angular changes
• Dual measurement modes: ° / mm/m, flexible for on-site use
• Strong anti-vibration performance (10g shock, 10–100Hz), ideal for industrial environments
• IP54 protection rating, reliable in harsh workshop conditions
• Portable design with LCD display, improving operational efficiency

1. CNC Machine Installation and Leveling

   The DMI850 is used to precisely level machine bases during installation, ensuring a stable machining foundation.

2. Grinding Machine Optimization

   By monitoring tilt changes in real time, operators can quickly adjust the grinding table, reducing surface machining errors.

3. Drilling Machine Alignment

   The inclinometer helps verify the vertical alignment of drill spindles and worktables, improving hole accuracy and consistency.

4. Equipment Condition Monitoring

   During extended operation, periodic tilt measurements help detect structural shifts early, minimizing accumulated machining errors.

After implementing the Refine Technology inclinometer, the company achieved significant improvements:

• Machine leveling time reduced by approximately 40%
• Improved machining accuracy (notable reduction in micron-level errors)
• Product yield increased by approximately 15%–20%
• Reduced reliance on operator experience, enabling standardized processes
• More proactive maintenance, reducing downtime

The customer commented:

“Compared to traditional tools, this inclinometer is not only more accurate but also easy to use, with clear and intuitive readings. It has significantly improved our setup efficiency and machining stability.”

In precision manufacturing, even the smallest angular deviation can lead to significant differences in product quality. The Rion Technology portable inclinometer provides a reliable solution for accurate leveling and monitoring.

As manufacturing continues to demand higher precision and automation, digital measurement tools like the DMI850 will play a crucial role in enhancing competitiveness. Refine Technology remains committed to delivering efficient and reliable sensing solutions to industrial customers worldwide.